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X-MAT Core Coal Composite


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Is it possible?

The strength of metals
+ the lightness of plastics
+ the high operating temperatures of ceramics
=one incredible material.

LIGHTWEIGHT

Specific Density 1.69g/cc

HIGH T OPERATION

Continuous Operating T Range -150°C to 1100°C

Thermally STABLE

Low CTE Material

“GREEN” TECHNOLOGY

Environmentally Friendly Production

The X-MAT Advantage

Don’t be limited by an existing material specification sheet.

X-MAT offers a fully customizable material system to meet your necessary operating requirements. Whatever your needs, X-MAT technology can be custom-engineered to fit your exact specification.

The material advantages are boundless. Utilizing polymer resin instead of ceramic powders, X-MAT stands out in terms of strength, durability and cost.

With a demonstrated 1” thickness scale and feet thickness attainable, X-MAT is cheaper to produce than ceramics, with unlimited potential market applications.

How does x-mat compare?

Density
X-MAT® OC1 1.3-1.7 g/cc
X-MAT® CCC TBD
Al203 (Alumina) 3.7 g/cc
Glass 2.4-2.8 g/cc
Teflon 2.2 g/cc
Polypropylene 0.9-1.2 g/cc
Aluminum 2.7 g/cc
Steel 7.7-8.03 g/cc
operating temp.
X-MAT® OC1 >= 600°C
X-MAT® CCC TBD
Al203 (Alumina) 1700°C
Glass Varies
Teflon 260°C
Polypropylene 50-80°C
Aluminum 150-250°C
Steel 500-650°C
sPECIFIC STIFFNESS
X-MAT® OC1 >= 600°C
X-MAT® CCC 70-100
Al203 (Alumina) 92.1
Glass 28
Teflon 0.23
Polypropylene 1.55
Aluminum 25.5
Steel 26.3
Density operating temp. sPECIFIC STIFFNESS
X-MAT® OC1 1.3-1.7 g/cc >= 600°C >= 600°C
X-MAT® CCC TBD TBD 70-100
Al203 (Alumina) 3.7 g/cc 1700°C 92.1
Glass 2.4-2.8 g/cc Varies 28
Teflon 2.2 g/cc 260°C 0.23
Polypropylene 0.9-1.2 g/cc 50-80°C 1.55
Aluminum 2.7 g/cc 150-250°C 25.5
Steel 7.7-8.03 g/cc 500-650°C 26.3

the process

The ease of manufacturing with X-MAT® provides for both faster and simpler manufacturing processes than currently used industrial ceramic processes. X-MAT® uses typical plastic processes such as molding, machining and 3D printing.

X-MAT in its original form

X-MAT is combined with another material

Final material with X-MAT properties

Greener production

X-MAT® uses 20X less energy to produce ceramics than currently used industrial processes. The materials are combined using chemical bonding, rather than sintering, using significantly lower energy to create a more stable product. The X-MAT® coal core composite uses coal in an ‘unburned’ state which greatly reduces the production of greenhouse gases.

WORK WITH X-MAT® NOW
  • “Big companies, too, will increasingly compete by using exclusive recipes for new materials and customised production techniques. If you just do a great design and use a manufacturing process which everyone else can use, you will run out of steam,

    says Mr. Idelchik at GE Research.
  • But if you have a proprietary manufacturing process which applies to proprietary materials, you are creating a long-lasting competitive differentiation. ”

    - The Economist Technology Quarterly